You may be surprised at how much money you can save in the long run if you properly care for your copier and laser printer. Many things that you should know are explained in your owner's manual, however, others are not. Bear in mind, for in depth professional cleaning and recharging, special equipment must be used to contain the toner dust due to the fine particulate matter.
Clearing Paper Jams
Incorrect clearing of paper jams can cause toner dust to accumulate in your
machine. If the paper jams before it reaches the printer's fuser roller
(the hot roller near the exit of the paper path) toner dust will be lying
on the page in the shape of the image to be printed, but it has not yet
been fused to the paper. If you rub your finger over the print it will smudge
and easily wipe off the page. The fuser roller has not yet melted the toner
to the page. It is important to understand this when clearing paper
jams. In the event of a paper jam, where the paper has begun to pick up
print, first fold the paper so the print is inside the fold. Without folding
the paper, some of the toner will fall from the paper into your machine.
If the toner falls on your charge wire or charge roller, streaking will
occur. If paper has not yet begun to exit the printer, pull toward the inside
of the machine. If paper has just begun to feed, and has picked up print,
and you pull it back through the feed rollers, the loose toner on
the paper will get on the rollers. This could make additional copies
come out dirty.
Cleaning
All toner cartridges, whether new or recycled will drop minimal amounts
of toner into the machine. If left to accumulate, it could cause printing
problems. You should give your equipment a general cleaning every few months,
depending on how much you print and a professional cleaning at least
once a year. Everything in the paper path should be cleaned
with a vacuum and dry rag.
The Drum
The drum is a cylinder with an organic or synthetic photo conductor coating
. Dry filtered air is used to clean the drum when it is to be used again.
It is important to protect this unit from light exposure.
Rollers
Feed rollers should be cleaned with a damp cloth. For charge rollers, however,
the surface is generally cleaned with a conductive cream.
Gears
All gears should be vacuumed where you see loose toner. If too much toner
is allowed to accumulate on the gears, they could become
sticky and not function properly.
Glass
The glass copy board on your copier should be cleaned with window cleaner
to prevent marks on your paper. If there are dirt particles or debris of
any kind on the glass, it will surely show up on your paper.
Toner Cartridge
Most of the newer machines have toner cartridges that do not require any
maintenance. However, most of the older ones have two items that require
your attention: The cleaning wand, and the corona wire or drum charging
wire.
Cleaning wand
The cleaning wand is a long plastic wand with a strip of felt running the
length of one side. Many people do not know what to do with this when they
get it. However, it is important in keeping your machine clean. Both copiers
and laser printers have a heat roller, called a "Fuser Roller",
at the end of the paper path, just before the exit. A clean fuser wand should
be placed on the fuser roller each time you change cartridges. If you are
using heavy graphics, it is a good idea to get an extra clean wand and change
it about half way through your cartridge's print cycle (2 wand changes per
cartridge). Most re-manufacturers have additional wands you can purchase.
Most will re-felt them for you at no extra charge when you are getting your
cartridge recharged. This is not available with most "New" cartridges,
unless the dealer has some extra wands in stock.
The Wiper Blade
The wiper blade is similar to the cleaning wand. It is a hard plastic strip
that removes excess toner from the charge roller after each rotation. The
wiper blade must be checked for wear or damage, and replaced if necessary.
Corona Wire
Some of the older copiers and laser printers have a separate corona wire,
just below the floor on the inside of the machine. You will find the corona
wire in a metal trough that runs the width of the paper, along the bottom.
It may be covered with angled wire to protect the corona wire that runs
the length of the trough. The corona wire is very thin, like a hair, and
care should be taken not to break it when cleaning. First the trough should
be vacuumed out as much as possible, then cleaned with a cotton swab dampened
with water or peroxide. After all of the toner is removed from the floor
and walls of the trough, gently brush the length of the corona wire with
a dry cotton swab to remove any dust or debris. The corona wire, like
a charge roller, charges the paper so the toner will cling to it in the
image to be printed. If the wire is coated anywhere along its length
with stray toner, it will not be able to transfer a charge to the paper
and will result in a white vertical streak in copiers, and a dark vertical
streak in laser printers.
The Charge wire
Just as there is a corona charge wire inside your machine to charge the
paper, many toner cartridges have a charge wire inside them to charge the
drum as well. Often times, during cartridge installation, when you pull
the toner release and rotate the cartridge to distribute the toner, some
dust will fall inside the cartridge, and may get on the corona wire. This
is why you should clean your corona wire occasionally. Your equipment will
typically have a corona cleaning tool, which is located either on the floor
of the machine, next to the machine's corona wire, or under the copy board
cover on your copier. This tool should be inserted into the slot on the
cartridge, and moved the length of the slot about 10 times. Removing dust
from the cartridge's charge wire will prevent most vertical streaking. If
you don't have a corona cleaning tool, but your cartridge and machine have
a corona wire, ask your re-manufacturer to get one for you. Most vertical
streaking caused by a dirty corona wire will be hazy or uneven, and intermittent.
Professional Cleaning
With moderate use, you should call your technician at least once a year
to give your machine a thorough cleaning. There are parts that are impossible
to get at without disassembling the machine, and this should only be done
by a professional.
Density Setting
To optimize your toner page count, remember, "The darker the
print, the more toner you are using, and the faster your cartridge will
run out". The page count rating by the manufacturer of your toner cartridge
is rated at 5% page coverage. This means optimized print density, double
spaced text only, and letter sized paper. If you single space your text,
you double the page coverage and cut your rating in half. Using graphics
uses tremendous amounts of toner, and you may get as little as 1/4 of the
actual rating if you print pictures and lots of bold print. On copiers,
if you are copying from a colored paper, and the color from the paper creates
a hazy background on your copy, that haze is toner being used and will minimize
your page count. Some copiers have an automatic exposure, which automatically
optimizes toner usage. However, it can have some drawbacks. Depending upon
the setting of your auto exposure, if you are mixing bold print and/or pictures,
with normal print text, it may lighten the dark print to optimize toner
usage, but at the same time will cause faded spots in your normal print
areas. If this happens, reverse the auto-exposure control switch inside
your machine (see your manual if you don't know where this is located).
This will cause the lightest print to darken to optimize toner usage, and
correct the fading problem. This problem seems to be more pronounced
with remanufactured cartridges using long life drums. Because the
long life drums are a bit less sensitive than the OEM drum, having the wrong
auto exposure setting will fade more often than with an OEM cartridge. In
laser printers, and copiers that don't have auto-exposure, the best way
to optimize is to make a copy of your most often copied type of material,
and lighten the density just until it becomes too light, then turn it back
one increment until it is just dark enough to your satisfaction. Mark that
spot, and you will be able to come back to it if you have to change it.
This will use the least amount of toner possible with each copy, and will
make your cartridge last longer.
Toner Low
In many most machines there is
a low toner sensor. Manufacturers tell the customer that they can remove
the cartridge and rock it to get extra use. Normally doing this once or
so does not damage the cartridge. If this is repeated several times it can
damage internal parts of the cartridge and sometimes render the cartridge
unable to be recharged. Instead of saving you a few copies it can end up
costing more by ruining the cartridge and costing more.